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Evidence Guide: MARB048 - Undertake maintenance of machinery, machinery systems and structural components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MARB048 - Undertake maintenance of machinery, machinery systems and structural components

What evidence can you provide to prove your understanding of each of the following citeria?

Verify maintenance requirements

  1. Maintenance program regulatory and organisational requirements for machinery, machinery systems and structural components are identified and followed
Maintenance program regulatory and organisational requirements for machinery, machinery systems and structural components are identified and followed

Completed
Date:

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Technical specifications, service requirements and organisational procedures for machinery, machinery systems and structural components are checked for recommended maintenance requirements

Completed
Date:

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Special requirements for maintenance of machinery, machinery systems and structural components are separated from normal lubrication, adjustment and day-to-day maintenance schedules

Completed
Date:

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Maintenance system goals for machinery, machinery systems and structural components are outlined

Completed
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Maintenance plan and related work schedule for machinery, machinery systems and structural components are developed

Completed
Date:

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Establish maintenance systems

  1. Maintenance costs are identified and quantified
Maintenance costs are identified and quantified

Completed
Date:

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Processes, procedures and delays are documented

Completed
Date:

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Internal and external maintenance providers are specified

Completed
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Maintenance plan is prepared to minimise ship operation costs, waste and harm to the environment

Completed
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Approvals for maintenance plan are negotiated and confirmed

Completed
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Recordkeeping systems are developed and maintained

Completed
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Organise maintenance activities

  1. Schedules and rosters are checked to verify time when maintenance process may be scheduled, including optimal timing for shutdown
Schedules and rosters are checked to verify time when maintenance process may be scheduled, including optimal timing for shutdown

Completed
Date:

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Agreement with the Master is obtained for timing of maintenance tasks to optimise maintenance process and minimise operational disruptions

Completed
Date:

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Detailed work plans are developed in line with schedules, availability of expertise, scheduling of resource availability and environmental requirements

Completed
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Team members with required competencies are allocated to maintenance activities

Completed
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Consumables and equipment are secured to meet work plan requirements

Completed
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Externally sourced equipment, consumables and expertise are located and procured

Completed
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Contingency plans are prepared

Completed
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Maintenance schedules and procedures are effectively communicated to the team

Completed
Date:

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Supervise maintenance tasks

  1. Job specifications and maintenance tasks are communicated effectively to team members
Job specifications and maintenance tasks are communicated effectively to team members

Completed
Date:

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Maintenance and repair tasks are monitored to ensure they satisfy technical specifications

Completed
Date:

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Work health and safety (WHS)/occupational health and safety (OHS) requirements are monitored and observed at all times

Completed
Date:

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Emergency equipment is made available and working order of equipment is ensured

Completed
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Contingencies are managed to ensure quality of work is maintained and work is completed within agreed timeframe

Completed
Date:

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Perform planned maintenance activities

  1. WHS/OHS risk control measures and procedures for carrying out work are followed
WHS/OHS risk control measures and procedures for carrying out work are followed

Completed
Date:

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Preventative maintenance is carried out in compliance with technical specifications

Completed
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Methods for dealing with unexpected situations are selected on the basis of safety and specified work outcomes

Completed
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Ongoing quality checks of maintenance work are undertaken according to technical specifications

Completed
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Work is carried out efficiently without waste of materials and damage to equipment, machinery or other services

Completed
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Worksite is made safe according to organisational safety procedures

Completed
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Maintenance work is checked to verify that it conforms with technical specifications

Completed
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Perform breakdown maintenance

  1. Nature of breakdown is ascertained and reported to appropriate personnel or authorities
Nature of breakdown is ascertained and reported to appropriate personnel or authorities

Completed
Date:

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Maintenance records of machinery, machinery systems and structural components related to reported breakdown are reviewed for possible causes

Completed
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Extent of breakdown is evaluated and confirmed using diagnostic and troubleshooting techniques

Completed
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Restrictions are applied to operations, where necessary, and agreed to with the Master

Completed
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Extent of repair work is ascertained from available evidence

Completed
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Limits of repair work that can be carried out are established

Completed
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Machinery and equipment are isolated

Completed
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Repair work is carried out according to technical specifications

Completed
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Master is notified of completed repair work and details are documented

Completed
Date:

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Monitor, adjust and report on implementing the maintenance plan

  1. Execution of maintenance tasks is monitored to ensure they are completed according to maintenance plan and statutory survey requirements
Execution of maintenance tasks is monitored to ensure they are completed according to maintenance plan and statutory survey requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machinery, machinery systems and structural components are monitored to ensure achievement of planned outcomes

Completed
Date:

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Costs are monitored and controlled

Completed
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Adjustments are made to maintenance plan to take into account failure to achieve planned outcomes

Completed
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Reports are completed according to maintenance plan requirements and organisational procedures

Completed
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Recommendations to improve maintenance plan safety, efficiency and effectiveness are implemented under regular review of safety management system (SMS)

Completed
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Machinery, machinery systems and structural components are maintained in a clean and safe operational condition

Completed
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Carry out damage control procedures

  1. Damage to vessel hull and watertight integrity is ascertained and monitored according to established procedures and safety regulations
Damage to vessel hull and watertight integrity is ascertained and monitored according to established procedures and safety regulations

Completed
Date:

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Appropriate damage control measures are implemented to maintain watertight integrity and to control flooding of vessel according to vessel emergency and safety management plans

Completed
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Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

completing maintenance records

developing effective planning documents

implementing safe and environmentally responsible work practices

interpreting and applying documentation and instructions, including:

lubricating oil and cooling water reports

manufacturer instructions, including:

safety data sheets (SDS)/material safety data sheets (MSDS)

work health and safety (WHS)/occupational health and safety (OHS) requirements

managing legislative compliance and compliance records

recognising and rectifying operating faults in accordance with manufacturer specifications and fault-finding procedures

overhauling and maintaining pumps, bilge and seawater systems

performing maintenance tasks, including:

changing filters and oil

cleaning coolers and strainers

lubrication and topping up oils

planning and organising application of control techniques for hull damage

planning and preparing for maintenance, including isolating equipment

recognising damage to hull of small vessel and taking appropriate action according to operating instructions

repairing pipe work

scheduled survey inspections

selecting and using correct tools and equipment for maintenance task

servicing valves.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

appropriate mathematical procedures for estimating and measuring, including calculating time to complete tasks

breakdowns, including:

cooling water system failure

engine failure

exhaust systems

fuel system failure

gearbox failure

loss of control systems

lubricating systems failure

power plant failure

propeller and shafting arrangements systems

pumping systems failure

refrigeration plant and its operation

steering gear failure

causes of vibrations and undue wear in power transmission system

construction, layout and subdivision requirements of a typical vessel, including freeboard and bulkhead deck, watertight compartments, weather tight compartments and bulkheads of vessel

costs of material, consumables and labour

dangers associated with back flooding and methods to prevent back flooding

environmental risks and hazards; safe disposal of waste material; safe use and storage of flammable/explosive liquids, gases, solids and other materials normally carried on board, including spare fuel, lubricants, liquified petroleum gas (LPG) cooking gas and flares

function of lubricating oil and grease

inspections to be undertaken on vessel hull during slipping or dry docking

maintenance procedures and methodologies for:

batteries

cooling water systems, including treatment

fuel systems, including contamination

heat exchangers

hull maintenance, including use of sacrificial anodes

hydraulic systems

lubricating oil systems, including contamination

power transmission systems

oily water separator

steering systems

starter motors, alternators and associated equipment

material and stress characteristics in constructing a vessel

methods of corrosion and how to prevent corrosion

organisational requirements, policies and procedures for organising maintenance programs

principal features and structure of a vessel

procedures for recording and reporting workplace information

special requirements for maintenance, including:

asbestos awareness

awareness of confined and restricted space operations

dry docking

handling refrigerant gas within regulatory requirements

types of tools and equipment, and procedures for their safe use and maintenance

valve types and construction.

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.